Manufacturing & Production Process
To achieve the high standards of a waterproof electronic enclosure, our production workflow adheres to a strictly controlled, high-precision injection process:
Material Selection: We utilize high-grade, impact-resistant engineering polymers (such as ABS or fire-retardant PC/ABS) to ensure the box withstands mechanical stress and environmental exposure.
Dehumidification: Prior to molding, the resin undergoes thorough drying in desiccant systems to prevent internal porosity or surface defects, which is crucial for maintaining a reliable seal.
Precision Injection: Utilizing our single-color injection molding machines, we maintain precise control over melt temperature and injection pressure. This ensures uniform material density, particularly around the gasket groove and sealing surfaces.
Controlled Cooling: Our mold tooling is equipped with balanced cooling channels to prevent warpage and shrinkage, ensuring that the cover and base mate perfectly to maintain the enclosure's waterproof rating.
Engineering & DFM
Our DFM strategy for this junction box is optimized for the precision requirements of waterproof housing design:
Integrated Sealing Groove:
The design incorporates a precision-molded gasket groove in the lid, ensuring that when the enclosure is screwed closed, the seal is uniformly compressed to prevent water ingress.
01
Reinforced Structural Integrity:
The walls and corner bosses are reinforced to handle the high clamping force required for a watertight seal, preventing the housing from flexing or cracking under pressure.
02
Precision Assembly Features:
The corner screw bosses are molded with high-tolerance accuracy to ensure secure, vibration-resistant fastening of the lid, maintaining the seal integrity over long-term use.
03
Uniform Wall Thickness:
We maintain balanced wall thickness throughout the enclosure to promote uniform material flow and cooling, which prevents internal stresses and guarantees a structurally sound final product.
04
Material & Technical Specifications
|
Engineering Attribute |
Technical Standard |
|
Manufacturing Process |
High-Precision Single-Color Injection Molding |
|
Primary Material |
Engineering-Grade ABS / PC-ABS (Impact/UV Resistant) |
|
Design Features |
Precision gasket sealing groove, reinforced corner screw bosses, modular assembly |
|
Dimensional Tolerance |
High-precision assembly tolerance ($\pm0.03\text{mm} - \pm0.05\text{mm}$) |
|
Surface Finish |
Industrial matte, anti-glare finish |
Diverse Industrial & Precision Applications
- Industrial Electrical: Enclosure for field wiring, terminal blocks, and industrial automation controls.
- Outdoor Infrastructure: Protective housing for outdoor sensor nodes, communication equipment, and lighting control systems.
- Electronics Packaging: Durable chassis for environmental monitors, signal conditioners, and remote electronic control interfaces.
Company Profile
Since 1997, We operated from a 6,000 ㎡ factory in Ningbo, enjoying excellent transport links to nearby cities. We focus on developing lighting products, thermoelectric cooling modules, and custom-made plastic and metal molds. With state-of-the-art workshops, advanced production lines, ISO 9001 & SMETA certifications, and patented technologies, we deliver robust monthly output. Our dedicated team ensures superior quality, efficient processes, and timely global shipment.


Injection Workshop


Hardware Workshop

Assembly Workshop

Laboratory

Injection Molding Workshop Planning


Factory equipment
Equipped with modern technology, our factory machines enhance precision and manufacturing efficiency.


Packing and Shipping
Customized Packing
Customized packaging options include your logo, brand labels, and personalized carton designs.
For export, strong cartons or steel-frame packing with proper shipping marks ensure goods arrive safely.
Shipping
For bulk orders: We cooperate with trusted international logistics providers to offer efficient and affordable shipping.
For samples & small orders: Shipments are sent via TNT, FedEx, UPS, and DHL.

FAQ
Q1: How do I begin a customized production?
A1: Submit your 2D/3D designs and requirements including material, hardness, quantity, and color. Quotation is provided within 24 hours.
Q2: Can an NDA be signed first?
A2: Yes. We ensure confidentiality and can sign your NDA before data exchange.
Q3: Can my logo be applied?
A3: Yes, OEM/ODM orders with logo printing are accepted.
Q4: Can production follow my sample?
A4: Yes, production can be based on samples or drawings, and molds are free.
Q5: How is payment made?
A5: 30% deposit upfront, balance via T/T with B/L copy.
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