Custom Electronics Plastic Components

Custom Electronics Plastic Components

For this high-power LED bulb series, our designers focused on Maximum Heat Dissipation. By optimizing the fin structure on the base, we’ve significantly increased the surface area for cooling, which is essential for protecting the LED chips and extending the product’s lifespan. Whether you have a rough sketch or a complex 3D file, our team provides Full DFM (Design for Manufacturing) Support to ensure your lighting product is both beautiful and highly functional.
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Description

Product Introduction

 

 

We don't just push plastic; we engineer solutions. Our in-house industrial design team specializes in creating high-performance lighting enclosures that balance aesthetics with critical technical requirements.

For this high-power LED bulb series, our designers focused on Maximum Heat Dissipation. By optimizing the fin structure on the base, we've significantly increased the surface area for cooling, which is essential for protecting the LED chips and extending the product's lifespan. Whether you have a rough sketch or a complex 3D file, our team provides Full DFM (Design for Manufacturing) Support to ensure your lighting product is both beautiful and highly functional.

 

Description

 

 

  • Housing & Lens Integration: We produce both the high-thermal-conductivity base and the high-transmittance PC cover, ensuring a perfect, dust-proof seal between the two components.
  • Component Pre-Assembly: Our factory can handle the installation of internal brackets, heat sinks, and even the pre-wiring of the base, so you receive a housing unit that is ready for immediate electronic integration.
  • Precision Fit: Every snap-fit and screw thread is tested by our QC team to ensure that assembly on your end is fast, smooth, and error-free.

 

Key Features & Engineering Excellence

 

 

Advanced Heat Dissipation Fins

The base features a scientific fin-style design that creates a "chimney effect" for natural convection cooling.

01

High-Transmittance PC Cover

Our optical-grade PC covers are designed for uniform light distribution, preventing glare and hot spots.

02

Durable & Lightweight

Made from high-impact, heat-stabilized materials (ABS/PC), this housing is built to withstand industrial environments without cracking or yellowing over time.

03

Custom Branding

We offer full customization, including custom color matching (Pantone) and laser-etched logos for your brand identity.

04

 

Technical Specifications

 

 

ItemDetails
Service ScopeIndustrial Design → Mold Making → Injection Molding → Sub-Assembly
Material OptionsHigh-Thermal ABS, PC/ABS Blend, or Flame-Retardant PC (UL94-V0)
Cooling DesignVertical airflow fins for superior thermal management
Lens OptionsFrosted (Milk White), Clear, or Textured for different light effects
CustomizationLogo silk-screening, custom port sizes, and color matching
ComplianceRoHS and REACH compliant materials for global export

 

Your Industrial Partner from Concept to Market

 

 

  • Collaborative Design: Our designers refine your concept for better airflow and easier assembly.
  • Precision Tooling: In-house CNC ensures that every fin and thread is molded with industrial-grade accuracy.
  • Mass Production & Assembly: We scale up production quickly while providing the labor for component assembly, saving you the hassle of manual work.
  • Quality Guarantee: Every housing kit is inspected for structural integrity and optical clarity.

 

Application Scenarios

 

Our high-power enclosures are the professional choice for:

  • UFO High Bay Lights: For warehouses and industrial workshops.
  • Commercial LED Bulbs: High-wattage lighting for retail and large public spaces.
  • Outdoor Area Lighting: Durable, heat-resistant shells for street or parking lot lamps.

 

Company Introduction

 

 

lamp housing mould

 

mould

Injection Workshop

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Raw Material Warehouse

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Hardware Workshop

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Assembly Workshop

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Laboratory

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Office Area

 

 

Injection Molding Workshop Planning

 

 

The workshop planning incorporates clearly separated zones, helping maintain high efficiency and uninterrupted workflow.

 

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Factory equipment

 

 

Our facility features modern equipment built to enhance accuracy and production efficiency.

 

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Packing and Shipping

 

 

Customized Packaging

Fully personalized packaging is available, including your logo, brand labels, and carton design.


For exports, we pack products in reinforced cartons or steel-frame containers with standard shipping marks.

 

Shipping

For bulk orders:
We cooperate with reputable logistics providers to ensure safe and cost-efficient sea or air transport.

For samples & small orders:
We ship through TNT, FedEx, UPS, and DHL.

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FAQ

 

 

Q1: How do I request a customized product?

A1: Provide 2D/3D files along with specifications such as material, hardness, color, and quantity. We will respond with a quote within 24 hours.

Q2: Can confidentiality be ensured before sending my data?

A2: Yes. We guarantee strict confidentiality and can sign your NDA before receiving any information.

Q3: Is logo customization available?

A3: Yes, we support OEM/ODM and can add your logo to the product.

Q4: Can you produce based on samples?

A4: Yes, production can follow your samples or drawings, and mold making is free.

Q5: How is payment handled?

A5: 30% deposit upfront, remaining balance via T/T after B/L copy.

 

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