Outdoor Lighting Base Cover Precision Injection Molded Housing
Base Cover Injection Molding Specifications
Technical Specifications
(Final dimensions and features follow customer CAD/drawing. Below lists verified requirements.)
| Manufacturing Process | Custom mold building + plastic injection molding |
| Surface Texture | VDI3400 REF27 leather-like finish (exterior requirement) |
| UV Resistance | Passed UV aging test for 96 hours (UV96H) |
| Dimensional Reference Standards |
Unspecified dimensions per GB T 14486 MT5 Unspecified geometric tolerances per GB T 1184 K |
| Surface Quality Standard | Smooth, uniform appearance with no sink marks, burrs, warpage, scratches, or contamination (production acceptance requirement) |
| Tooling Focus Points |
Balanced gating for warp control Optimized cooling for flatness retention Clean ejection on rib and boss structures Stable repeatability for high-volume runs |
Application Scenarios
This base cover is widely used in outdoor lighting products such as:
Garden and courtyard luminaires
Wall mounted outdoor lamps
Pathway and landscape lights
Architectural façade fixtures
Floodlights and area lighting housings
Commercial outdoor lighting systems requiring stable base protection
Its structural rigidity and sunlight aging resistance make it suitable for long-term outdoor exposure.
Why Choose Our Factory
Strong outdoor lighting mold experience for base covers, housings, lenses, and diffusers
Accurate texture replication such as VDI and Mold Tech standards
Stable UV-resistant molding processes for long service life outdoors
Tight dimensional repeatability to ensure consistent IP sealing and fit
In-house tooling and production for faster iteration and better cost control
OEM customization support for size, structure, color, texture, and assembly needs
Contact Us Now
If you are looking for a dependable supplier for outdoor lamp base covers or similar plastic housings, we are ready to support your project.
Send us:
2D or 3D drawings (STEP IGES STL PDF)
Material or UV requirements
Target order quantity
Assembly or waterproof expectations
Any surface texture or branding needs
Contact us today for an engineering review and quotation within 24 hours.
How to Start Working With Us
- Share Your Design
Provide CAD files or samples with performance requirements.
- DFM Review and Quotation
We evaluate molding risk, sealing structure, draft, and warpage control, then send a mold and unit price quote.
- Tooling Design Approval
Confirm cavity layout, gating plan, and cooling strategy.
- Mold Build and T1 Sampling
We manufacture the mold in-house and deliver first samples with inspection data.
- Optimization and Final Confirmation
Any tuning is completed quickly until all specs are met.
- Mass Production and Delivery
Stable production, full QC, packaging, and global shipping.
Company Profile
BMA
Benma Electric Co., Ltd. is an experienced injection mold manufacturer and plastic injection molding factory focused on OEM and ODM production for outdoor lighting and industrial products. We provide end-to-end services including DFM evaluation, mold flow analysis, tool fabrication, injection molding, and quality inspection.
Our facilities include:
- Precision CNC machining centers for mold cavities
- EDM and wire-cut systems for complex structures
- Automated injection presses for stable batch output
- Surface texture control and appearance inspection
- Full in-house mold maintenance for long tool life
We support global customers with reliable lead times and export-ready quality documentation.
Mold Workshop
Processing Workshop
Material Warehouse
Hardware Workshop
Assembly Workshop
Laboratory
Injection Molding Workshop Planning
With clearly defined functional divisions, the workshop layout improves workflow coordination and enhances productivity.
Factory Equipment
The factory is outfitted with state-of-the-art machinery to support precision and high-efficiency operations.
Packing and Shipping
●Customized Packing
We offer customized packaging to match your branding, including logo and label printing as well as tailored carton design.
For export shipments, we use high-quality cartons or steel-frame packing with appropriate shipping marks to protect goods..
● Shipping
For bulk orders:
We coordinate with professional logistics providers to deliver cost-effective and dependable sea/air freight.
For samples & small orders:
We ship via TNT, FedEx, UPS, and DHL express services.
FAQ
Q1: How do I request a customized product?
A1: Please send us 2D/3D files and details such as material, hardness, color, and quantity. Our engineering team will assess and reply with a quotation in 24 hours.
Q2: Can you ensure confidentiality before we send product data?
A2: Certainly. Your designs are treated with strict confidentiality. We can sign an NDA, and you can provide your own template if preferred.
Q3: Can I add my logo to the product?
A3: Yes, OEM/ODM customization is fully supported.
Q4: Can you manufacture the product based on my samples?
A4: Yes, we can replicate your samples or drawings and assist in creating molds at no cost.
Q5: What is your payment term?
A5: 30% deposit, and the balance via T/T upon receiving the B/L copy.
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