Dual-color welded IPX5 UV resistant lampshade Diffuser Injection Molding
Anti-UV Diffuser Injection Molding Product Specifications
Technical Requirements
| 1 | The color is milky white and black. Light transmittance is 80%, haze 95% |
| 2 | VDI3400REF33 with leather-like outer surface |
| 3 | Ultrasonic welding produces strong welds; colorimetric analysis after 0.35J impact testing shows uniform weld gaps, less than 0.1mm. |
| 4 | The surfaces of the components are flush, with a flatness difference of less than 0.2mm.5 |
| 6 | For dimensions not specified, refer to GB |
| 7 | The surface is smooth, the texture is uniform, and there are no defects such as dirt, scratches, blemishes, shrinkage, burrs, or missing material. |
| 8 | Unspecified draft angle is 1-2°, unspecified fillet radius is R0.5, and unspecified chamfer is C0.5. |
Mold Specifications
|
Item |
Specification |
|
Mold Cavity |
2- Cavities |
|
Mold Cavity material |
718H |
|
Mold Runner System |
Hot runner |
|
Mold Precision |
±0.01mm |
|
Mold Life |
More than 500,000 shots |
|
Injection Machine |
160T |
Product Feature and Application
This product consists of three precisely molded components assembled through an advanced dual-head ultrasonic welding process, which requires exceptional accuracy in mold design, injection molding, and ultrasonic alignment.
At Benma Electric, we utilize state-of-the-art dual-head ultrasonic welding equipment and high-precision PC cover molds to ensure consistent quality and performance in every batch.
Similar Product Scene Diagrams
Anti-UV Diffuser Injection Molding Lampshade is perfect for garden, wall, and architectural lighting, this Anti-UV dual-color diffuser lampshade delivers uniform light diffusion, IPX5 waterproof protection, and durable outdoor performance with 300-hour UV resistance.
Company Profile
BMA
Benma Electric is a professional injection molding manufacturer specializing in precision mold design, plastic component production, and assembly services for the lighting industry.
With over 20 years of manufacturing experience, we provide one-stop solutions covering product design, mold fabrication, plastic injection molding, and ultrasonic welding.
Our factory is equipped with advanced CNC machining centers, EDM equipment, automated injection machines, and dual-head ultrasonic welding systems to ensure high accuracy and consistent quality.
We work closely with global OEM and ODM partners to produce custom lighting housings, diffusers, and enclosures that meet international standards such as IPX5 waterproofing, UV resistance, and impact performance.
Mold Workshop
Processing Workshop
Material Warehouse
Hardware Workshop
Assembly Workshop
Laboratory
Injection Molding Workshop Planning
The workshop layout features separate, well-structured areas designed to improve production efficiency and workflow control.
Factory Equipment
Equipped with sophisticated machines, our facility is capable of precise, fast, and stable production.
Packing and Shipping
●Customized Packing
We offer tailored packaging solutions, including branded labels, logos, and customized carton layouts.
For export, we use strong cartons or steel-frame packing with clear shipping marks to protect goods during transit.
● Shipping
For bulk orders:
We collaborate with international logistics providers to ensure dependable and competitively priced sea/air freight services.
For samples & small orders:
We deliver through global express companies such as TNT, FedEx, UPS, and DHL.
FAQ
Q1: How can I customize an item?
A1: Please provide 2D or 3D design files and specify hardness, material, color, and quantity. We will evaluate the info and send a quotation within 24 hours.
Q2: Do you sign NDAs before reviewing customer designs?
A2: Yes. We guarantee confidentiality and can sign your NDA to protect your data.
Q3: Can the product include my logo?
A3: Yes, both OEM and ODM services are accepted.
Q4: Are you able to produce from a sample?
A4: Yes. We can manufacture based on samples or drawings, and we offer free mold building.
Q5: What payment terms are available?
A5: 30% deposit upfront, and the remaining balance is paid by T/T against the B/L copy.
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