Electrical Connector Injection Mold

Electrical Connector Injection Mold

This Electrical Connector Injection Mold is produced using a precision-designed injection mold.The design ensures secure mechanical retention during use.The structure also resists frequent insertion, vibration, and environmental exposure.The mold supports parts that require stable electrical performance and accurate dimensions.This process creates reliable electrical conductivity and long-term structural strength.
The manufacturing process combines plastic injection molding with metal insert overmolding.The connector body uses engineering-grade plastic material.The plastic is molded around precisely positioned metal terminals.This hybrid structure maintains stable electrical contact over time.
Each mold cavity is carefully optimized during development.The design reduces warpage and prevents surface defects.The process supports high-volume production with consistent quality.
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Description

Electrical Connector Injection Mold with Metal Insert Overmolding

 

electrical connector mold

 

Technical Specifications

 

 

Item

Specification

Material (Connector Body)

ABS Plastic (as referenced in drawing)

Metal Inserts

Copper/Brass or customer-specified terminal materials

Manufacturing Process

Plastic injection molding + metal insert overmolding

Finish

Smooth molded surface; no sink marks, voids, cavities, or cosmetic defects per drawing notes

Dimensional Standard

Based on 3D CAD dataset; 2D drawing dimensions for inspection only

Geometric Requirements

Free of pull marks, creases, or warpage unless engineering-approved

Tolerance Control

Per drawing: typical tolerances as low as ±0.005–0.010 inches on critical features

Design Features

Precision pin alignment, robust housing structure, stable electrical interface

Quality Standard

100% inspection on metal insert positioning and bond integrity

 

About Our Company

 

 

Benma Electric Co., Ltd. is a specialized manufacturer of custom injection molds, precision plastic components, and metal-insert molded parts. With more than two decades of experience, we support global OEM/ODM projects in the electronics, automotive, industrial, and communication sectors.
Our manufacturing capabilities include:

Custom Injection Mold Design (3D modeling, DFM, Mould Flow simulation)

Metal Insert Overmolding with automated pin-loading systems

High-precision CNC machining for tight-tolerance mold cavities

Multi-cavity, family molds, and automatic demolding systems

Integrated process control for plastic–metal bonding reliability

In-house tool maintenance ensuring stable long-term production

We deliver solutions that combine electrical performance, mechanical integrity, and cost-effective mass production.

 

Manufacturing Advantages

 

 

High repeatability for connector components requiring exact alignment

Custom metal insert fixtures designed to secure terminals during molding

Optimized gating & cooling for minimal shrinkage and dimensional stability

Advanced mold steels for long lifespan in high-volume production

Automated molding cells that improve cycle time and reduce human error

ISO-grade quality control with SPC and CMM measurement support

 

Application Scenarios

 

 

This connector solution is widely used in:

Electrical and electronic equipment

Automotive wiring systems

Communication devices and signal modules

Industrial control panels

Battery-powered tools and appliances

Surveillance and data-recording equipment

The combination of metal inserts and molded housing provides stable connectivity in harsh or high-vibration environments.

 

Company Profile

 

 

custom connector mold
BMA

Founded in 1997, our factory spans nearly 6,000 ㎡ in Ningbo, very convenient access to Shanghai and Hangzhou. With advanced workshops, modern production lines, ISO 9001 and SMETA certifications, and multiple patents, we ensure strong monthly capacity, reliable quality, high efficiency, and punctual delivery to clients worldwide.

molded electrical connector

Mold

Workshop

high-quality connector part

Processing Workshop

industrial connector components

Material

Warehouse

custom connector mould

Hardware

Workshop

custom connector molding

Assembly

Workshop

high-quality connector parts

Laboratory

 

 

Injection Molding Workshop Planning

 

 

The workshop is planned with distinct operating zones to maximize production efficiency and maintain orderly workflow movement.

 

injection molded connector

plastic connector part

 

Factory Equipment

 

 

Our facility houses sophisticated machinery built for accuracy and high-efficiency production.

 

electrical connector mould

electrical connector molding

 

Packing and Shipping

 

●Customized Packing

Tailor-made packaging is available, including logos, brand labels, and carton design.

Export shipments are packed in strong cartons or steel-frame packages with shipping marks for safety.

● Shipping

For bulk orders:

We use reliable international logistics partners to ensure efficient and economical transport.

For samples & small orders:

We ship via TNT, FedEx, UPS, or DHL express services.

plastic connector parts

 

FAQ

 

 

Q1: How to customize a product?

A1: Send us 2D/3D drawings and specifications including material, hardness, color, and quantity. We will provide a quote within 24 hours.

Q2: Will you sign an NDA before receiving data?

A2: Yes, we guarantee full confidentiality and can sign your NDA before data exchange.

Q3: Can I add my own logo?

A3: Yes, OEM/ODM orders with logos are supported.

Q4: Can you make products from my sample?

A4: Yes, production can follow your sample or drawing, and molds are provided free.

Q5: Payment terms?

A5: 30% deposit, balance via T/T against B/L copy.

 

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