High-Performance Total Internal Reflection (TIR) Lens for LED Lighting
This TIR (Total Internal Reflection) LED lens is engineered for high-performance lighting applications, delivering precise beam control and superior light efficiency. With a diameter of Ø68.6 mm, the lens is designed to work with high-power LED sources such as CREE 1816 / 1830 series, making it ideal for spotlights, downlights, and commercial lighting fixtures.
The advanced TIR optical structure combines reflection and refraction to maximize light utilization, ensuring uniform beam output with minimal light loss. Multiple beam angle options are available to meet different lighting requirements, from focused spotlighting to wider area illumination.
Key Product Advantages
- TIR Optical Technology: Enhances light efficiency and beam precision
- Multi-Angle Options: Customizable beam angles for different applications
- High Optical Clarity: Designed for maximum lumen output and uniform distribution
- Compact & Efficient Design: Optimized for modern lighting fixtures
- Durable Optical PC Material: High impact resistance and thermal stability
- Precision Structure: Ensures consistent optical performance
BMA Optical Design & Development Expertise
Yuyao BMA Electric Co., Ltd. specializes in custom LED optical lens innovation:
Advanced optical simulation and ray-tracing optimization
Development of TIR lenses for spot, downlight, and commercial lighting
Custom beam shaping solutions (narrow, medium, wide angles)
Rapid prototyping and validation for OEM/ODM projects
Our R&D team focuses on delivering high-efficiency optical solutions tailored to real-world applications.
High-Precision Mold Engineering
BMA's in-house tooling center ensures superior mold quality:
- Precision CNC machining for complex TIR geometries
- Ultra-fine polishing for optical-grade surface finish
- Tight tolerance control for consistent product quality
- Fast mold development cycle for customized designs
- This guarantees high repeatability and stable optical performance in mass production.
Advanced Injection Molding Production
Our state-of-the-art injection molding facilities provide:
- High-volume manufacturing capability
- Stable processing for optical-grade materials
- Strict quality inspection (optical performance + dimensions)
- Reliable packaging for global delivery
We deliver a complete solution from concept to mass production, ensuring efficiency and cost control.
Why Choose BMA Plastic
- One-stop service: Optical Design → Tooling → Injection Molding
- Extensive LED lens portfolio for various lighting applications
- Strong customization capability for global OEM clients
- Competitive pricing with consistent quality
Application Areas
- LED spotlights
- Downlights and track lights
- Commercial lighting fixtures
- Retail and display lighting
Company Introduction
Benma is a professional OEM & ODM injection mold and plastic parts manufacturer serving global appliance, automotive, and industrial equipment brands. We operate integrated workshops for mold design, CNC machining, EDM processing, injection molding, and post-processing.
Our factory is ISO9001 certified and SMETA audited, ensuring reliable quality control and responsible manufacturing. With extensive experience in the Japanese appliance supply chain, Benma delivers stable, export-grade plastic components for long-term brand cooperation.
Company Introduction

Benma is a professional OEM & ODM injection mold and plastic parts manufacturer serving global appliance, automotive, and industrial equipment brands. We operate integrated workshops for mold design, CNC machining, EDM processing, injection molding, and post-processing.
Our factory is ISO9001 certified and SMETA audited, ensuring reliable quality control and responsible manufacturing. With extensive experience in the Japanese appliance supply chain, Benma delivers stable, export-grade plastic components for long-term brand cooperation.

Injection Workshop

Raw Material Warehouse

Hardware Workshop

Assembly Workshop

Laboratory

Office Area
Why Choose Benma Factory
- One-stop solution from mold design to mass production
- Strong experience with Japanese market quality standards
- Specialized in PP low-temperature injection molding
- High precision mold machining for consistent part accuracy
- Strict incoming, process, and outgoing quality control
- Stable long-term supply with traceable production records
- ISO9001 & SMETA certified manufacturing system
- Flexible support for OEM and ODM projects
- Professional engineering team for DFM and cost optimization
Contact Us Now
If you are sourcing a reliable freezer removable tray injection molding supplier for car refrigerators, Benma is ready to support your project.
Contact us now to receive a fast tooling evaluation and competitive quotation within 24 hours.
How to Start Your Project with Benma
- Send Reference Sample or Concept Design
Physical sample, drawing, or basic size requirement is acceptable.
- Engineering Mold Feasibility Analysis
We evaluate part structure, PP flow behavior, cooling design, and ejector system.
- Mold Design and Quotation Proposal
Mold layout, steel grade, cavities, and cycle time confirmed.
- Trial Mold Sampling and Testing
T1 samples with inspection report and functional testing.
- Mass Production and Global Delivery
Stable injection molding, protective export packing, worldwide shipping.
Additional Value-Added Services
- NDA confidentiality protection
- Food-contact compliant material selection
- Logo and branding customization
- Dedicated Japanese market project support
- Long-term mold maintenance and spare parts storage
- Flexible MOQ for pilot production
- Full export documentation support
Injection Molding Workshop Planning
The workshop is arranged into dedicated operational areas, allowing for efficient process control and optimized production flow.


Factory equipment
We operate modern, high-performance equipment engineered for accurate and efficient production.


Packing and Shipping
Customized Packaging
Packaging can be fully customized-from logos and brand labels to carton artwork.
For export purposes, we apply sturdy cartons or steel-frame packing with standard shipping marks to ensure safe handling.
Shipping
For bulk orders
We partner with international logistics companies to offer efficient sea or air transportation solutions.
For samples & small orders
We arrange express shipping through TNT, FedEx, UPS, and DHL.

FAQ
Q: What information is required for customization?
A: CAD drawings, 3D models, or sample photos, including specifications for material, finish, and quantity. Quotation will be provided within 24 hours of evaluation.
Q: Is my design confidential?
A: Yes, we can sign an NDA to ensure full confidentiality of your intellectual property.
Q: Can logos be applied to the parts?
A: Yes, logos can be engraved, printed, or mold-marked on plastic and silicone components.
Q: Can you manufacture parts from my sample?
A: Yes, we can precisely measure, reverse-engineer, and produce the parts according to your sample specifications.
Q: What payment methods are supported?
A: T/T: 30% deposit, balance due before shipment against B/L copy.
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