Manufacturing & Production Process
The entire housing set-comprising the top cover, main chassis, and interface plate-is manufactured using single-color injection molding machines.
Material Utilization: High-performance engineering polymers such as ABS or PC/ABS are used to ensure the parts maintain structural integrity, heat resistance, and long-term durability.
Process Optimization: We utilize optimized injection pressure, melt temperature, and cooling cycles to ensure uniform wall thickness and to prevent surface defects like sink marks or warping, especially on the larger flat panels of the instrument chassis.
Injection Mold Tooling & DFM Engineering
Our DFM (Design for Manufacturing) strategy for this enclosure focuses on the requirements of single-color molding to achieve high-tolerance fits:
Structural Integrity: The main chassis features high-density internal stiffening ribs and dedicated screw bosses, which provide reliable mounting points for PCBs and power supplies while maximizing the housing's resistance to deformation.
Interface Precision: The top cover is molded with precise apertures designed for immediate, clean installation of displays, buttons, and communication ports, eliminating the need for costly secondary CNC trimming or drilling.
Modular Mating: The assembly components are engineered with tight tolerances to ensure that the snap-fit or screw-fit connections between the pieces are flush and secure, maintaining a professional finish throughout the device's lifecycle.
Material & Technical Specifications
|
Specification |
Manufacturing Standard |
|
Manufacturing Process |
Single-Color Injection Molding |
|
Material |
Engineering-grade ABS / PC-ABS |
|
Design Features |
Internal PCB mounting bosses, modular assembly, interface cutouts |
|
Dimensional Tolerance |
±0.02mm−±0.05mm (for tight assembly fit) |
|
Surface Finish |
Industrial matte/textured (consistent finish) |
Applications
Medical & Lab:
Diagnostic tools, blood analyzers, and research instruments.
Industrial:
Precision calibration devices, data loggers, and environmental monitoring hardware.
Electronics:
Compact desktop control modules and specialized testing interfaces.
Why Choose Benma Electric
With over 20 years of expertise in custom injection molding, mold design, and plastic component production,we integrate mold making, part molding, and quality inspection in-house to ensure superior quality and fast lead times. With advanced facilities, modern production lines, ISO 9001 & SMETA certifications, and multiple patents, we maintain high capacity and consistent output.
Our Manufacturing Advantages:
· Integrated Production: Mold design to final assembly under one roof
· High Precision: CNC and EDM machining accuracy up to ±0.01mm
· Reliable Materials: PC, ABS, PP, PA+GF, and custom blends available
· Stable Output: Automated injection systems for consistent results
· Global Supply: Serving lighting, electronics, and industrial clients worldwide

Company Profile
Established in 1997, We operates a 6,000㎡ manufacturing site in Ningbo with convenient regional connections. We provide lighting products, thermoelectric cooling units, and customized mold-making services. With advanced equipment, ISO 9001 and SMETA approvals, and strong engineering capabilities, we ensure high-quality output and global on-time delivery.


Injection Workshop


Hardware Workshop

Assembly Workshop

Laboratory

Injection Molding Workshop Planning
The workshop adopts a clearly partitioned layout, enabling better workflow management and higher production efficiency.


Factory equipment
The plant features modern equipment designed to achieve both precision and high productivity.


Packing and Shipping
Customized Packing
We provide comprehensive packaging customization, covering logos, brand labels, and carton graphics.
For export loading, we apply high-strength cartons or steel-frame packing with clear shipping marks for secure transport.
Shipping
For bulk orders:
We cooperate with international logistics partners to ensure smooth, reliable, and economical cargo shipping.
For samples & small orders:
We send packages via TNT, FedEx, UPS, or DHL express.

FAQ
Q1: How do I customize my product with your factory?
A1: Just send your 2D or 3D designs and provide details such as material, hardness, color, and quantity. You will receive a quotation from us within 24 hours.
Q2: Is a confidentiality agreement available before sharing my designs?
A2: Yes. We strictly protect your information. If necessary, we can sign an NDA you provide.
Q3: Do you support custom logos?
A3: Yes, OEM and ODM services are available for logo and branding customization.
Q4: Can production be based on samples?
A4: Yes, we can manufacture based on your samples or drawings and offer free mold creation.
Q5: What are your payment conditions?
A5: We require a 30% deposit, and the remaining balance is paid via T/T upon B/L copy.
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