ABS Power Bank Housing

ABS Power Bank Housing

As a leading plastic injection molding factory, we specialize in producing high-precision housing components for portable power banks. This mini capsule power bank kit is a perfect example of our manufacturing capabilities, featuring complex internal structures and a seamless external finish.
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Description

Custom Injection Molding & Assembly Service for Mini Power Bank Enclosures

 

Product Introduction

 

 

As a leading plastic injection molding factory, we specialize in producing high-precision housing components for portable power banks. This mini capsule power bank kit is a perfect example of our manufacturing capabilities, featuring complex internal structures and a seamless external finish.

 

We don't just supply the plastic shells; we offer a complete manufacturing partnership. While our core strength is producing durable ABS enclosures, we also provide sub-assembly and full assembly services to help our clients reduce production time and costs. Whether you need a custom-designed mold for your unique PCB or a full-service factory to handle everything from injection to final box assembly, we are equipped to support your project from start to finish.

 

Manufacturing & Service Advantages

 

 

  • Precision Injection Molding: We produce all parts of the power bank-main body, decorative caps, and internal brackets-with a tolerance of ±0.03 mm to ensure a perfect fit for electronic components.
  • One-Stop Assembly Support: Beyond molding, we can assist with component integration, including snap-fitting, ultrasonic welding, and internal part placement.
  • High-Quality ABS Material: We use virgin ABS for its excellent impact resistance and heat stability, ensuring the power bank is safe for daily use.
  • Custom Branding & Finishing: We offer in-house silk-screen printing, laser engraving, and custom Pantone color matching to make your product stand out in the market.

 

Service Category

Details

Tooling & Mold Design

Professional DFM analysis and in-house mold fabrication

Material Options

High-impact ABS, Flame-retardant ABS (UL94-V0), PC/ABS blends

Assembly Services

Plastic part interlocking, internal bracket installation, and final casing assembly

Port Precision

Accurate cutouts for USB-C, Lightning, and Micro-USB ports

Surface Treatment

Matte, high-gloss, rubberized coating, or UV oil painting

Production Capacity

Scalable for high-volume orders with strict QC inspection

 

Our "Factory-to-Client" Workflow

 

 

  • Engineering Review: We optimize your 3D design for efficient injection molding.
  • Mold Making: Precision CNC/EDM tooling ensures consistency across millions of units.
  • Production & Assembly: We inject the parts and, if required, perform the assembly or sub-assembly of the housing components.
  • Logo & Packaging: Final aesthetic touches and protective packaging before shipping.

 

Application & Industry Use

 

 

  • Power Bank Brands: Customizing unique shell designs for new product launches.
  • Electronic Gadget OEM: Precision plastic parts for small portable chargers.
  • Promotional Tech Kits: Bulk production for branded corporate gift suppliers.

 

Company Introduction

 
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mould

Injection Workshop

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Raw Material Warehouse

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Hardware Workshop

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Assembly Workshop

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Laboratory

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Office Area

 

 

 

Injection Molding Workshop Planning

 

 

Organizing the workshop into dedicated sections enhances workflow clarity and boosts overall production efficiency.

 

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Factory equipment

 

 

We rely on advanced manufacturing equipment to maintain precision and consistent production performance.

 

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Packing and Shipping

 

 

Customized Packaging

Logo printing, label customization, and tailored cartons are all available. Export packing includes heavy-duty cartons or steel-frame reinforcement for safety.

 

Shipping

Large shipments go by sea or air freight. Small packages are dispatched via DHL, UPS, FedEx, and TNT.

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FAQ

 

 

Q1: What do I need to send for product customization?

A1: Share drawings and specifications; our team replies with a quote within 24 hours.

Q2: Is an NDA available?

A2: Yes, we can sign your NDA.

Q3: Can I put my own logo on the item?

A3: Yes, OEM/ODM branding is welcome.

Q4: Can I send a sample instead of drawings?

A4: Yes, we accept samples and provide free mold support.

Q5: What are your standard payment terms?

A5: 30% deposit + T/T balance with B/L copy.

 

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